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What Is the Difference Between Packing and Trays?

Understand the difference between packing and trays — process vs component — with examples for thermoformed trays, corrugated packing, and packaging systems in the Philippines.

In packaging vocabulary, packing and trays are related but different concepts. Packing describes the entire process and combination of materials used to prepare products for storage, transport, and sale. Trays, by contrast, are a specific packaging component — typically rigid thermoformed plastic, molded to hold and protect individual items or sub-assemblies.

Packing — the process and system

Packing covers selection of primary, secondary, and tertiary materials, methods (manual, semi-auto, automatic), cushioning, labeling, and regulatory compliance. Good packing balances cost, protection, sustainability (recyclability, rPET), and logistics efficiency.

Trays — a packaging component

Trays are custom-shaped supports used inside boxes or cartons to organize, separate, and protect products. Common in electronics (ESD-safe trays), food (FDA-grade trays), and automotive parts. Thermoformed trays reduce movement and scratch risk during long transport.

How they work together

A packing system often uses trays as a primary or secondary insert: a thermoformed tray (primary) may sit inside a printed carton (secondary), which then goes on a pallet and stretch-wrapped (tertiary). Understanding the roles ensures correct material choice and cost optimization.

Keywords & practical tips

Conclusion

Think of packing as the comprehensive strategy and trays as one of the most effective tactical tools within that strategy.